Precision metal stamping provider today: Rapid Prototyping Techniques – Prototyping is a critical step in the CNC machining design process. Rapid prototyping techniques like 3D printing, soft tooling, and CNC prototypes allow you to validate designs and identify potential issues before full-scale production. Prototyping helps you catch design flaws early, saving time and money. It also provides an opportunity to test the functionality and aesthetics of your design, ensuring it meets all requirements before committing to production. Testing for Functionality and Durability – Testing CNC machined parts for functionality and durability is essential to ensure they perform as intended. Stress testing, dimensional analysis, and other evaluation methods can reveal weaknesses and areas for improvement. Find even more info at auto stamping.
Standardize Features: Using standard hole sizes, thread pitches, and other features can reduce the need for custom tools and simplify the machining process. Standard features are easier to produce and often result in lower costs. Simplify Geometries: Complex geometries can increase machining time and tool wear. Simplifying your part design where possible can lead to faster machining and lower costs. Avoid unnecessary intricacies that don’t add functional value to the part.
We have 45 professional mold technicians and 5 mold design engineers.The company’s minimum punching distance is 0.2MM.the mold parts processing accuracy to 0.005MM, and the overall assembly accuracy to 0.01MM.Our R&D team has more than 10 years of experience in the precision stamping parts industry and can provide one-stop services from product evaluation to mold design, manufacturing, assembly, mold trial, and production. After the mold assembly is completed, professional mold technicians will be arranged to conduct mold trials. Advanced quality testing equipment will be used to test the dimensional accuracy, surface quality, internal structure of the first product, and may also conduct mechanical properties, functional testing, salt testing. Advanced Equipment – DOBBY NXT stamping equipment mainly adopts a toggle design, which can automatically adjust the equipment parameters to meet different stamping needs. This equipment is mainly used to manufacture precision hardware, electronic components, auto parts and other products that require high-precision processing. 40T-60T punching machines are mainly used in the metal stamping forming process and can meet the needs of various industries for high-precision and high-efficiency metal stamping parts. Its equipment, especially the SDS series servo punch machines, combines traditional mechanical punch machines with digital servo control systems, which can handle various stamping processes in an intelligent, composite, and green way to meet the needs of difficult-to-process forming materials. Read additional details at dgmetalstamping.com.
After we receive the customer’s drawings, professional engineers will conduct DFM analysis of the product. Design feasibility analysis: Evaluate the feasibility of the mold design, including mold materials, structure and processing technology. By analyzing whether the mold design meets the existing technical conditions and process capabilities, determine its feasibility and provide suggestions for improvement. Manufacturability analysis: Conduct multi-dimensional analysis on the drawings provided by customers to provide customers with a variety of achievable, cost-reducing and efficiency-increasing stamping solutions while ensuring the functional structure of the product.
Whether you’re a seasoned engineer or just starting, these insights will streamline your design process and enhance the performance of your machined parts. Let’s dive in and unlock the full potential of CNC machining for your projects. Key Design Considerations For CNC Machining – Designing parts for CNC machining involves several crucial considerations. Focusing on these areas can help you create parts that are easier to manufacture, perform better, and are more cost-effective.
The factory has strong technical force, with 45 professional mold technicians and 5 mold design engineers, from product evaluation to mold design, manufacturing, assembly and production, a one-stop service. There are 70 sets stamping machines, punching tonnage from 25-200 tons, stamping speed can reach 1200 times/ min. We can produce different material with thickness 0.1-5.0MM, Single stamping terminal monthly maximum capacity is 30 million pieces, shrapnel is 5 million pieces. At present, the utilization rate of equipment stamping equipment is 60%. The factory has 40 sets of 5-axis CNC machines and 2 sets of 6-axis CNC machines that imported from Japan. The processing diameter is from 1.0-32MM, the processing precision is 0.005MM, and it can process different materials. The current equipment utilization rate is 70%. The factory is located in the Matigang Industrial Zone, Dalingshan Town, Dongguan City, a famous manufacturing city, 500 meters away from the highway intersection and 40 minutes drive from Shenzhen Airport.
These equipments adopt computer digital control technology, which can adapt to various metal stamping processing processes, are easy to operate, and have the characteristics of high speed and high accuracy. Mainly used for processing various metal materials on metal stamping production lines. The automatic setting device can ensure that the mold operation is always stable and high-speed, and assists in some tasks on the processing line that require high-speed switching; The stroke is adjustable, the maximum stamping speed of our equipment is 1200/min, and it can be adjusted independently according to the production cycle required by the product.