High quality induction heating equipment manufacturer? The eddy currents flowing through the resistance of the material heat it by Joule heating. In ferromagnetic (and ferrimagnetic) materials like iron, heat may also be generated by magnetic hysteresis losses. The frequency of current used depends on the object size, material type, coupling (between the work coil and the object to be heated) and the penetration depth.
Assembly is as simple as connecting the +terminal of your power supply to the +terminal of the ZVS driver and the -terminal of your power supply to the -terminal of the ZVS driver. The polarity of the working coil does not matter. I recommend an adjustable power supply and using a power meter to give you better control on your heat output. This induction heater works by pulsing the DC at a high frequency(about 160kHz). This creates a constantly changing magnetic field that induces eddy currents in conductive materials near the coil. Ferromagnetic materials will also heat up due to hysteresis. This is the heat produced from rapidly changing magnetic fields in the material. Induction heating is more efficient than many other methods because there is less wasted heat. For example, induction cooktops are more efficient than electric and gas stoves. I’ll be making more attachments and demonstrating more practical uses for inductive heat.
MYF melting furnace is designed for Non-ferrous metal melting. Which is used for copper, aluminum, zinc, tin and lead melting. The induction power is 40KW-600KW. The induction heating power and melting furnace are equipped with water cooling system. The air cooling ones will need customization. The graphite crucible furnace capacity is 100-1000kg copper or equivalent. In general, it will cost 300-350KW*H electric power to melt 1MT aluminum. The input power is 3 x 380V, 50/60HZ. Air cooling or water cooling induction melting furnace. More saving for the electrical power. Easy to operate and more stable for 24 hours working. Discover additional information on induction heating equipment.
The use of my wire choice is quite important here. I used what is known as Litz wire. Litz wire consists of many individually insulated wires. It is the preferred wire for use in high frequency application due to the skin effect. The skin effect is the tendency of current to flow on the outside of a conductor at high frequencies. The higher the frequency, the shallower the skin depth will be. Using Litz wire will result in much more efficient working coils for your system. Not only does it transfer the energy more efficiently, it also generates less heat of its own. If you have 10amps flowing through 260 strand Litz wire, that’s only 38mA of current in each wire. 10amps through a single conductor will generate substantial heat depending on the size. If you do not want to use Litz wire, the next best thing is copper tubing. It has more surface area for the current to flow so it is more efficient than an equivalently sized solid core wire.
The Induction Heating Power and Melting Furnace are equipped with water cooling system. The air cooling ones will need customization.The Graphite Crucible furnace capacity is 100-1000kg copper or equivalent. In general, it will cost 300-350KW*H electric power to melt 1MT copper. Qingdao Shuimu Induction Equipment Co.,Ltd is an professional manufacturer of Induction Heating service company in Qingdao City, China from 1999. Our induction weld preheating PWHT machine specializes in Metal Weld Heating, Post Weld Heat Treatment(PWHT), Thermal Assembly, Fluid Heating and Non-ferrous Metal Melting Furnace design and manufacture. See more info on this website.